MAAP PRO Aero Jersey with Aartero Flyte technology
TOUR
· 21.10.2025
Development with WorldTour teams
MAAP introduces the PRO Aero Jersey, developed in collaboration with Team Jayco AlUla and Liv AlUla Jayco. The Melbourne-based company utilised feedback from the GreenEDGE teams to develop the new Aartero Flyte technology. Riders Ben O'Connor, Mavi García, Chris Harper and Luke Plapp have already worn the jersey in WorldTour victories.
The development followed three basic principles: Speed, thermoregulation and comfort. MAAP tested 16 prototypes before the final version was created. Each iteration optimised yarn density, rib geometry, fit and thermal efficiency. Luke Plapp from Team Jayco AlUla explains: "You can feel how well it regulates heat when you're riding hard. It keeps you cool without sacrificing aerodynamic benefits."
Aartero Flyte technology in detail
At its heart is Aartero Flyte technology - a 20-micron fibre matrix weighing just 100 g/m². The 3D ribbed sleeve channels smooth out turbulent air currents and delay flow separation at the arms and shoulders. This construction reduces air resistance from speeds of 40 km/h.
In tests, the material achieved savings of 6-8 watts over 100 kilometres. This corresponds to a time saving of up to 60 seconds without any additional effort. The sleeve channels are created using a jacquard weaving process that MAAP developed with Italian production partners. These partners have over 20 years of experience in aerodynamic textile research.
Design features and materials
The sleeves feature integrated air channels with Aartero Flyte technology. Raw-cut sleeve hems with internal silicone grippers provide stability at race speeds. The ultra-breathable construction uses hydrophobic fibres for improved cooling. An ergonomic collar prevents skin irritation.
The three-pocket system is bonded instead of sewn, which improves aerodynamics. The performance features are incorporated directly into the fabric. They do not wash out, deteriorate or come off. The material resists abrasion and deformation thanks to highly twisted yarn tension, which distributes stresses evenly over the surface.
Sustainability and production
MAAP produces the jersey in Italy in accordance with the ISO 14001 environmental management standard. The material uses a solvent-free elastomer, which reduces the chemical impact during production. This design improves the recyclability of the material. The longevity reduces waste and supports a smaller environmental footprint.
The Jacquard weaving technique integrates the aerodynamic properties directly into the fibre structure. As a result, the performance characteristics are retained even after many washes. The material feels weightless at the start and stands up to race after race. The Italian production partners contribute over two decades of research into aerodynamic textiles.
MAAP PRO Aero Jersey: Availability and prices
The PRO Aero Jersey is now available from maap.cc, MAAP Labs worldwide and selected retailers. The price is 220 euros. The jersey combines WorldTour-proven technology with availability for amateur riders. The Aartero Flyte technology makes aerodynamic advantages measurable that were previously only available to professionals.
The development shows how feedback from professional sport creates direct improvements for end consumers. MAAP transfers findings from WorldTour races into products for the mass market. The PRO Aero Jersey represents the link between professional performance and everyday cycling suitability.
