Installing integrated trains

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 · 22.02.2011

Installing integrated trainsPhoto: Dr. Michael Heidelbach
Aero frames are all the rage - and internally routed cables are making a comeback: however, the tidy look is often offset by complex installation. TOUR gives tips on installing and replacing integrated cables.

Level of difficulty:
- for talented hobby mechanics

Tool:
- Bowden cable pliers, side cutter, 5mm Allen key

Auxiliary materials:
- Silicone oil spray, grease, Tape, rigid wire, thread, plastic tubes, outer sheath connectors, Bowden cables

TIPS:
- Patience:
Never pull outer casings, plastic tubes or similar out of the frame prematurely. First get an overview of how the cables run in and on the frame.

- Tension adjuster:
When routing the cables, bear in mind subsequent adjustment. For front derailleurs, rear derailleurs and (time trial) brakes that do not have integrated adjusters, you must provide an adjustment mechanism in the free-running Bowden cable. The area below the handlebars is suitable.

- Outer shells:
Tubes laid in the frame by the manufacturer for the outer covers are a stroke of luck. Insert a clean inner cable into the outer casing and leave it in the frame when you pull out the outer casing. Then slide the new outer cover over the inner cable and into the inside. Then replace the inner cable. Silicone oil spray makes installation easier.

- Negative pressure:
A worthwhile attempt to get a guide aid into the frame: Insert a thin woollen thread into the pull opening and suck at the exit opening with a powerful hoover. If you seal all other frame openings well, you may succeed in sucking in the thread.

  Replacing integrated trains can be a game of patience. TOUR shows you how not to despair and how to make replacing them child's play.Photo: Dr. Michael Heidelbach Replacing integrated trains can be a game of patience. TOUR shows you how not to despair and how to make replacing them child's play.

You will find the complete instructions in TOUR 2/2011 or in the attached PDF file

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