Fitting shift brake levers correctly

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 · 20.02.2008

Fitting shift brake levers correctlyPhoto: Daniel Simon
The better you fit your shift brake levers, the more comfortably you can grip the handlebars and the better you can reach the lever. TOUR gives you tips on how to position the grips of the three major manufacturers and how to route the cables on the handlebars.

- Degree of difficulty: for experienced screwdrivers

- Tool: 5 mm hexagon socket

- Excipients: Adhesive tape

General installation tips

1. don't be confused by the conspicuous handlebar/brake lever constellations of the pros. They sometimes vary the setting depending on the route profile, because what feels good on the flat in the peloton can be a pain on the climbs. And you probably don't have your own mechanic to readjust the handlebars every day.

2. if you are not sure about the position of the handlebars, grips and cables, take a test ride without handlebar tape. But be careful: the handlebars will then be very slippery, so don't do your test ride in the rain and always wear cycling gloves with a good grip.

3. for handlebars made of smooth aluminium and carbon, use Dynamics assembly paste in the area of the clamp and the grip body support. It contains solid plastic particles that increase friction. This means that the grips do not have to be tightened as much, which protects the handlebars.

4. fold back the rubber sleeves on the handles in preparation for installation. Insert a five millimetre hexagon socket on the outside of the brake lever between the sleeve and the handle body until it engages in the screw head. Loosen the screw completely until the fastening sleeve separates from the handle. Slide the loose sleeve onto the handlebars and only reassemble the components at the approximate clamping position. Otherwise, slightly loosened sleeves can scratch the handlebars - risk of breakage.

5 The outer sheaths of the brake cables are pushed directly into the handle without a sleeve. Make sure that the outer sleeves are cut to length at right angles. The outer sleeves of the shift cables are fitted with end sleeves. This is important not only because of the smaller diameter, but also to prevent individual reinforcement wires from getting into the hole in the lever and paralysing the system

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Cable routing for Campagnolo, Shimano and SRAM

1. the Campagnolo brake and shift cables are routed along the handlebars. The brake cable is generally routed in the front handlebar bead, the shift cable can be routed in the rear bead, if available, or directly on the handlebar arch if you do not mind the resulting bulge.

Handlebars with straight or ergonomic grip

1 The classic assembly rule states that the lower edge of the racing bar must be aligned horizontally. The ends of the brake handles should be flush with the imaginary extension.

Handlebar with round arch

1. align a classic racing bar so that the handlebar ends are parallel to the ground or only slightly inclined downwards. Under no circumstances should the handlebar ends point upwards, otherwise you will not be able to position the brake levers properly.

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