Aero-Tuning Tour de FranceHow the pros fight for every watt

Julian Schultz

 · 15.07.2025

With helmet, ...
Photo: Julian Schultz

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Depending on the stage, the pros choose not only bikes but also equipment. The fastest bikes dominate the field of riders on relatively flat stages. But the tuning doesn't stop at the aerodynamically optimised bikes. For some years now, the teams have also been equipped with streamlined helmets and the like. We therefore took a look around the peloton.

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Three pieces of equipment in particular, which are designed to improve aerodynamics, caught our eye before the start of stage 9. Helmet, jersey and socks.

Aero helmets

Giro Aerohead, originally developed for time trials and triathletesPhoto: Julian SchultzGiro Aerohead, originally developed for time trials and triathletes

Victor Campenaerts wore the most curious head protection on this day. Last year's stage winner rode the Aerohead model from Giro, which the US manufacturer actually developed for time trials and triathletes. The Belgian is the only professional at Visma | Lease a Bike to wear the extravagant headgear. Jonas Vingegaard, for example, used a "classic" aero helmet from the equipment manufacturer: the Eclipse Pro is a new model from Giro.

Jonas Vingegaard opts for the classic aero helmet from the equipment manufacturer: Giro Exlipse ProPhoto: Julian SchultzJonas Vingegaard opts for the classic aero helmet from the equipment manufacturer: Giro Exlipse Pro

Another eye-catcher is the Kask Nirvana on the head of Ineos driver Carlos Rodriguez. Why? Because the shell covers the ears. The Pursuit from Giant, worn by Dylan Groenewegen and his Jayco team-mates, also catches the eye with its opulent design.

Kask Nirvana on the head of Ineos rider Carlos RodriguezPhoto: Julian SchultzKask Nirvana on the head of Ineos rider Carlos Rodriguez

With temperatures of around 30 degrees on the ninth stage, many riders also opted for airier helmets. Practical for the Intermarché-Wanty team: the Uvex Surge Aero can be adapted to the conditions in a matter of seconds thanks to an interchangeable cover. Jonas Rutsch, for example, opted for the cover, which the manufacturer claims improves the airflow.

Uvex Surge Aero can be adapted to the conditions in seconds thanks to an interchangeable coverPhoto: Julian SchultzUvex Surge Aero can be adapted to the conditions in seconds thanks to an interchangeable cover

Jersey

The high-tech jerseys worn by the Tour pros have long since ceased to have anything to do with a jersey worn by amateur riders. Instead, the riders squeeze themselves into skin-tight one-piece suits in which the jersey is firmly sewn to the trousers. The teams want to minimise air resistance in this way.

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A tight fit is the basic prerequisite for teasing out a few more watts aerodynamically. However, manufacturers are also experimenting with the material. The material and composition of the racing suit can have a measurable effect on speed.

The Uno-X Mobility team is riding a curious one-piece suit this year, as the racing suit from Danish manufacturer Fusion has the zip at the back. Whether Magnus Cort Nielsen & Co. will be able to wear the model on their own is at least doubtful.

Did you need help getting dressed?Photo: Julian SchultzDid you need help getting dressed?

Many riders still have jersey pockets on the back of their racing suits. But not all of them. Vincenzo Albanese does without the pockets on his Rapha one-piece suit, which stands out simply because of its pink colour scheme. As a result, the Italian either has to put the energy gels in his racing suit or have his team-mates help him.

tour/mo2upswt56sj5j4jd3lc_9ccb6fb34f99d8c998b573e1d69c19a9Photo: Julian Schultz

Aero socks

The pros have dispensed with aero overshoes, but we have seen many aero socks. Depending on the speed and model, aero socks are said to save between 3 and 12 watts. This means that you can ride faster with the same performance.

Aero socks from Santini at Team Lidl-TrekPhoto: Julian SchultzAero socks from Santini at Team Lidl-Trek

The professional models have little to do with the socks worn by amateur athletes. All riders wear special aero socks. The shaft is optimised and should also contribute to lower air resistance. We also noticed Jonas Vingegaard (Visma | Lease a Bike) wearing covers on his Nimbl shoes before the start today. The rubberised sleeves, which look like cut-off overshoes, conceal the fastening system. Aero is the trump card.

Do you also want aero socks?

Sockeloen offers the "fastest socks on the planet". Tailor-made to your own body measurements and optimised for temperature and speed. Including advice, they cost a mere 1000 euros.

Julian Schultz is a qualified sports scientist and trained sports journalist and is responsible for testing complete bikes. From competition bikes to gravel bikes, he tests the latest models and keeps his eyes open for the latest trends. This includes the Tour de France, where the test editor has been on the lookout for technical details and stories from the paddock since 2022.

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